Sand making production line is also called sand and stone production line. And the sand crushing plant is a kind of special equipment for producing construction sand and stone. The m sand production process is often needed in many fields, and this processing line can meet the requirements of simultaneous production of stone and artificial sand.
Compared with traditional gravel sand making production line, AIMIX’s stone crushing process can save more than 50% energy. Sand made by the sand crusher plant has uniform size and high compression strength, and this kind of sand is much more in line with the construction requirements than the sand processed by the ordinary sand crushing machine. Now, please follow my lead to see the detailed information about our sand processing equipment.
Three Systems of Sand Plant Equipment
AIMIX’s sand plant consists of three main systems that work together to process raw materials and produce finished sand products. Here is a breakdown of each system:
Feeding System
The feeding system is responsible for sending raw materials to the sand crusher and sand screening equipment. It plays a crucial role in the initial stage of the sand production process. The feeding equipment used includes vibrating feeders and other types of feeding machines. These machines ensure a continuous and controlled supply of raw materials for further processing.
Crushing System
The crushing system is the core component of the sand plant. Its primary function is to crush various types of ore raw materials into the desired size for the final product. In a complete stone production line, multiple crushers are employed, each serving a different purpose. These crushing machines work together to accomplish the crushing operation efficiently and effectively.
The following are four kinds of crushers mainly operated by AIMIX, including jaw crusher, cone crusher, impact crusher and vsi crusher. You can check the corresponding page for more device information. Usually in the crushed sand plant, the vertical impact crusher is very important, because it can produce finer sand and ensure the quality of the sand. Below I will list the parameters of the VSI crusher, if you are interested, please leave me a message.
| Model | APV-7611 | APV-8518 | APV-9526 | APV-1140 | |
|---|---|---|---|---|---|
| Capacity (t/h) | Full center feeding | 60-90 | 100-130 | 150-190 | 225-260 |
| Surrounding feed and center feed | 120-180 | 200-260 | 300-380 | 450-520 | |
| Maximum feed size | soft material | 35 | 40 | 45 | 50 |
| hard material | 30 | 35 | 40 | 45 | |
| Speed (r/min) | 1700-1900 | 1520-1700 | 1360-1510 | 1180-1310 | |
| Dual motor power | 110-150 | 180-220 | 260-320 | 400-440 | |
| Dimensions L×W×H (mm) | 3700×2150×2100 | 4140×2280×2425 | 4560×2447×2778 | 5000×2700×3300 | |
| Weight (t) | the crush between stone and impact plate | 7.8 | 10.3 | 16 | 25.6 |
| Thin oil lubrication station | Double oil pump power | 2×0.37 | |||
| Safety protection | Complementary oil supply by dual oil pumps; automatic shutdown without oil return; water cooling; automatic heating at low temperature | ||||
| Fuel tank heating power | 2 | ||||
| Dimensions L×W×H (mm) | 820×520×1270 | ||||
| The above are standard series vertical shaft sand making machines | |||||
| Model | APV-7615X | APV-8522X | APV-9532X | APV-1145X | APV-1263X | |
|---|---|---|---|---|---|---|
| Capacity (t/h) | Full center feeding | 70-140 | 120-200 | 180-280 | 250-360 | 350-480 |
| Surrounding feed and center feed | 150-280 | 240-380 | 350-540 | 500-640 | 500-750 | |
| Maximum feed size | soft material | 40 | 50 | 50 | 60 | 60 |
| hard material | 35 | 45 | 45 | 50 | 55 | |
| Speed (r/min) | 1700-1900 | 1500-1700 | 1300-1510 | 1100-1310 | 900-1200 | |
| Dual motor power | 110-150 | 180-220 | 260-320 | 400-440 | 500-630 | |
| Dimensions L×W×H (mm) | 4100×2330×2300 | 4140×2500×2700 | 4560×2600×2900 | 5100×2790×3320 | 5300X2990×3720 | |
| Weight (t) | crush between stones | 12.1 | 14.8 | 18.6 | 27.5 | 34.5 |
| Thin oil lubrication station | Double oil pump power | 2×0.37 | ||||
| Safety protection | Complementary oil supply by dual oil pumps; automatic shutdown without oil return; water cooling; automatic heating at low temperature | |||||
| Fuel tank heating power | 2 | |||||
| Dimensions L×W×H (mm) | 820×520×1270 | |||||
| The above are fine crushing series high-efficiency sand making machines with multi-channel projectile material crushing cavity | ||||||
Screening and Transporting System
The screening and transporting system is responsible for separating the crushed ore materials and transporting them to their designated locations. In a compound sand and stone production line, it is necessary to separate the sand and stone components. The screening process is typically carried out using a linear vibrating screen or other types of sand screening machine. Once the materials are separated, they are then transported to their respective sites for further utilization or storage.
By dividing the sand plant into these three systems, Aimix ensures a well-organized and structured approach to sand processing. Each system has its specific role in the overall production process, contributing to the efficient and reliable operation of the sand plant.
Production Process of Sand Processing Plant
The sand making product line follows a systematic process. Here’s a clear and structured breakdown of the steps involved:
- Stone Crushing: Large stone pieces stored in the silo are fed into the jaw crusher by a vibrating feeder for coarse crushing. The crushed materials are then conveyed by a belt conveyor to a cone crusher or impact crusher for further crushing.
- Screening: The belt conveyor transports the crushed materials to a vibrating screen for screening. The vibrating screen separates the finished sands (materials above the sieve) from the oversized particles (materials under the sieve).
- Sand Washing: The finished sands are carried by a belt conveyor to a sand washing machine for washing and removing impurities. After washing, the cleaned sands are sent to the finished product stack with the help of a belt conveyor.
- Fine Crushing: The oversized particles (materials under the sieve) are conveyed by the belt conveyor to a vertical mobile impact crusher (artificial sand making machine for sale) for fine crushing. The finely crushed stones are then sent back to the vibrating screen for another round of screening.
This process forms a closed loop where the materials go through repeated crushing and screening stages until they meet the desired size and quality requirements. The rock crusher equipment continues until the desired amount of sand is produced. By following this structured sand processing line, sand manufacturing machines efficiently crush, screen, wash, and refine raw materials to produce high-quality sand products. Let’s take a look at a real case.
200tph Sand Making Production Line Running In Uzbekistan
In 2022, we successfully exported a stationary sand screening plant to Uzbekistan. This plan was finally reached after repeated scrutiny by engineers and customers. Now I show it, hoping to help you configure the artificial sand making plant.
Raw material: river pebble
Max Feeding particle size: 500mm
Processing capacity: 200t/h
What equipment is used in this project?
APJ-7510E jaw crusher + APC-160C compound cone crusher + APF-1315H impact crusher + APS-2160Y4 vibrating screen + APW-2816D sand washing machine
The following is the on-site use video sent by the customer for us. We have local office in Uzbekistan, when engineers participated in the installation of this large granite sand making production line. If you want to see more case details, you can click this link, and we also have more feedback videos on YouTube.
What Performance Advantages Can Sand Making Production Line Provide
AIMIX’s rock sand manufacturing process line offers a production capacity ranging from 50t/h to 500t/h, with the flexibility to produce different sizes of finished products based on user requirements. Here are the three major performance advantages of the stone sand production line:
Convenient Maintenance and Cost-effectiveness
The wearing parts of the machine are made from high-strength and wear-resistant materials, resulting in minimal consumption and long service life. Therefore, AIMIX’s sand making equipment features a more convenient maintenance method compared to other production lines.
Fully Automated Operation with High Productivity
Aimix’s sand production plant operates with a high degree of automation, ensuring efficient and productive operation. It boasts high production efficiency, a significant crushing ratio, and a large processing capacity, providing optimal performance.
Wide Application Range and Quality Outputs
Our artificial sand manufacturing plant serves as a rock crushing machine, capable of crushing various rocks such as limestone, basalt stone, granite, pebble, and more. The finished product fully meets the GB14685-2001 standard, ensuring high-quality aggregates.
The sand-making processing line caters to the needs of industries such as highway construction, railway projects, water conservancy, and concrete mixing plants, delivering high-quality aggregates for their specific applications.
In summary, Aimix’s rock sand manufacturing process line offers convenient maintenance, automated operation, and a wide range of applications. With its advanced technology, reliable performance, and reasonable price, it provides customers with high-quality aggregates and significant economic benefits.
What Is A Sand Washing Machine
Sand washing machine, also known as a stone washing machine, is mainly used to remove sand products’ impurities (such as dust). Because sand washing machine for sale usually adopts a water washing method, we call them sand washing machine. Among them, most machines are used to clean machine-made sand, so it is also known as stone washing machine.
On the basis of different appearances and working principles, it can be divided into the spiral sand washing machine, drum sand washing machine, water wheel sand washing machine, and vibration sand washing machine.
What Are The Characteristics Of Sand Washing Machine
Aimix’s sand washing plant for sale has so many structural characteristics.
Firstly, it has a simple structure and stable operation.
Secondly, it is suitable for all kinds of working environments.
Thirdly, its washing efficiency is high, which can fully meet all the requirements of high-grade materials.
As one of the sand washing plant manufacturers, AIMIX’s sand washing machine price is very reasonable. Besides, we have more detailed information about the related crushing products. You can contact us for the sand sieving machine price, sand crusher machine price, or other details.
Choosing a Suitable Sand Making Machine for Sand Making Production Line
To ensure efficient raw material processing in a sand making production line, selecting the appropriate stone sand making machine is essential. Making the right choice can ensure smooth progress in the production process, enhance product quality, and reduce costs. Here are key considerations to help you select a more suitable sand making machine.
Finished Product Requirements
Consider the specific requirements for the finished product when choosing a sand making machine. This includes the ability to adjust particle sizes within a desired range and having effective dust control facilities. By doing so, you can prevent excessive sand, dust, or any adverse environmental impacts.
Production Site Selection
When installing sand making machines and related equipment, it is important to choose a stable foundation, such as a solid cement-based column. This ensures the equipment remains in place and avoids frequent disassembly. If regular transportation or mobile operations are necessary, opting for a mobile sand making machine is advisable. Mobile crusher machines offer strong sand making capabilities and excellent maneuverability, making them suitable for on-the-go material processing.
Realiable Manufacturer
Consider the strength and reputation of the sand making machine suppliers when selecting a sand making machine. Choosing a manufacturer with a solid track record can provide cost-effective equipment. Additionally, consider the availability of after-sales service and spare parts, as maintenance and replacements may be required. Balancing price, quality, and after-sales support will help you make an informed decision.
If you are interested in obtaining the artificial sand making machine price or further details, please leave us a message. Our team will be happy to assist you.
Aimix Considerate Service Process
We suggest that you buy a sand machine from professional sand plant manufacturers. Aimix Group, a professional sand plant supplier, can produce all kinds of sand maker machines and related equipment. Aimix’s crush sand plant not only has high quality but also has a cheap price. Our equipment is directly sold by the factory, so you don’t need to worry about the price! In the process of our cooperation with customers, it is usually the following process.
- Demand analysis: We fully communicate with customers to understand their specific needs and project requirements, including types of crushing equipment, capacity requirements, site restrictions, etc.
- Equipment customization and design: According to the needs of customers, we can customize and design equipment to ensure that the equipment can fully meet the customer’s project requirements.
- Price quotation and contract signing: We will provide a detailed price quotation, specifying the price and delivery terms of the equipment.
- Equipment delivery and installation: After the equipment is manufactured, we will arrange the transportation and delivery of the equipment, and send a professional installation team to the customer’s site for equipment installation and commissioning.
- After-sales service: We provide comprehensive after-sales service, including technical support, training and maintenance services, to ensure that customers can get timely help during use.
If you have questions about the sand making production line, please send us an email. We will show you more detailed information. If you want to purchase, welcome to visit our factory at any time. We will always provide you with high-quality equipment and professional service!